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Sensing the World More Accurately with Advanced Current Sensing Technology

Advanced current-sensing technologies help you design products for a range of applications, from electric vehicles (EVs) to industrial automation equipment. With decades of experience, Texas Instruments designs and manufactures a broad range of discrete and integrated sensing-technology solutions that enable high accuracy, low response times, and uncompromising reliability.

Non-Isolated and Isolated Current Sensing

Non-isolated current sensing

(Common-mode voltage < supply voltage)

Non-isolated current sensing

(Common-mode voltage < supply voltage)

  • General-purpose op amps
  • Precision op amps (VOS < 1 mV)
  • High-speed op amps (GBW ≥ 50 MHz)
  • Instrumentation amplifiers
Non-isolated current sensing

(Common-mode voltage > supply voltage)

Non-isolated current sensing

(Common-mode voltage > supply voltage)

  • Analog current-sense amplifiers
  • Analog current-sense amplifiers with integrated shunts
  • Difference amplifiers
  • Digital power monitors
  • Digital power monitors with integrated shunts
Isolated current sensing

 

Isolated current sensing

Shunt-based

  • Isolated amplifiers
  • Isolated ADCs


Magnetic

  • Hall-effect current sensors

Key Current-Sensing Trends

High system voltages
System Protection
Telemetry monitoring
Smaller form factors
High system voltages
The drive for higher efficiency prompts higher voltages, which in turn reduce currents and I2R losses. For electric-vehicle fast-charging applications, voltages are reaching as high as 920 VDC to enable rapid and efficient charging. Isolated current sensors can help adjust reactive power, monitor for faults, and perform flux balancing.
High system voltages
System protection
Telemetry monitoring
Smaller form factors
System protection
Electrification increases the need for system protection to ensure an appropriate response if the system begins operating outside its safe operating area. A current-sensing device with integrated comparator can detect current spikes that could result, for example, from a robot’s attempt to lift an item weighing more than it can safely handle.
High system voltages
System protection
Telemetry monitoring
Smaller form factors
Telemetry monitoring
As systems become increasingly electrified, they will require monitoring to establish energy ratings and to schedule predictive maintenance. Data logging of current and voltage levels enables power-consumption monitoring and the identification of erratic operation that requires prompt attention.
High system voltages
System protection
Telemetry monitoring
Smaller form factors
Smaller form factors
Systems ranging from smartphones to robots are space-constrained and require small components to help reduce overall board area. Small current-sensing devices allow designers to reduce system size, increase the amount of monitoring, or both. Devices such as wafer chip-scale packages enable ultrasmall current-sensing solutions.
“Engineers go to higher voltages to reduce overall losses in any system requiring higher power.”
— Jason Cole, Sensor Business-Unit Manager, Texas Instruments

Flexible Current-Sensing Solutions

High-side measurement

High-side current measurements require a shunt resistor between the power rail and system load, a configuration that can eliminate ground disturbances. High-side current sensing can also detect load short-to-ground conditions.

 

TI offers many devices with high-voltage capabilities and high common-mode rejection ratios to accurately perform high-side measurements, including the INA700 40-V, 16-bit, I²C-output digital power monitor and the INA781 85-V, 20-bit, ultraprecise I²C-output digital power monitor, both of which have integrated shunt resistors.

Low-side measurement

In low-side current measurements, an amplifier monitors a shunt resistor connected between the load and ground. With this approach, the common-mode voltage is near zero, but the voltage drop across the shunt resistor appears as a difference between load ground and power-supply ground.

 

TI offers a range of amplifiers that enable accurate low-side sensing in cost-sensitive applications, including the TLV9052 dual, 5.5-V, 5-MHz, 15-V/μs slew-rate op amp and the OPA2387 ultra-high-precision, zero-drift, low-input-bias-current op amp.

Isolated measurement

High- and low-side current-sensing solutions may require isolation to meet safety standards and to accommodate high common-mode voltages. Isolation may also be required to minimize noise when the current sensor has a different ground plane from other system circuitry.

 

TI offers isolated amplifiers, isolated ADCs, and magnetic sensors for such applications, including the TMCS1123 precision Hall-effect current sensor with ±1,100-V reinforced isolation working voltage and the AMC1300B-Q1 automotive, ±250-mV input, precision current-sensing reinforced isolated amplifier.

Inline measurement

Inline current sensing measures true inverter or motor phase currents to develop the feedback signals necessary to optimize closed-loop control. Applications for inline measurements often involve pulse-width-modulated (PWM) common-mode voltages, and the current-sense amplifiers for such applications must have a high common-mode rejection ratio (CMRR) or PWM rejection capabilities.

 

TI offers devices with both enhanced PWM rejection and high CMRR, including the INA241A -5-V to 110-V bidirectional ultraprecise current sense amplifier with enhanced PWM rejection.

Overcurrent protection

Overcurrent protection enables fast detection of out-of-range or fault conditions. TI offers a portfolio of high-bandwidth and high-slew-rate high-speed op amps, instrumentation amplifiers, and comparators for implementing this safety feature, including the INA381 26-V, 350-kHz current-sense amplifier with integrated over-current comparator.

Small-current measurement
A low-input-bias-current sensor can accurately measure sub-milliampere currents, eliminating the measurement errors that can occur with standard input-bias-current devices. TI offers amplifiers with nanoampere input bias currents to enable high-accuracy measurements, including the INA819 low-power precision instrumentation amplifier with ±60-V overvoltage protection.

Why Choose TI for Current Sensing?

Meet your system’s requirements
Meet your system’s requirements
TI’s large and diverse portfolio lets you select the right sensing solution to optimize your system’s performance, efficiency, size, and cost.
Maximize your system’s performance
Maximize your system’s performance
TI’s sensing products provide low response times and feature industry-leading accuracy over temperature and time, letting you get the most out of your system.
Accelerate time to market
Accelerate time to market
TI offers extensive design resources including computerized models, reference designs, and online support forums to accelerate your product development efforts.

Additional Resources

An Engineer’s Guide to Current Sensing

 

A thorough understanding of the current-sensing design process can help you choose optimal devices for designing an accurate measurement circuit for cost-optimized applications that align best with your system’s requirements.
 

Read the e-bookOpens in a new window.
4 Key Current-Sensing Design Trends that are Powering Electrification

Few of the innovations you hear about in solar power arrays, electric-vehicle (EV) charging stations, or robotics would be possible if current-sensing technology was not reliable, accurate, and easy to implement.
 

View the blogOpens in a new window.
How Accurate Sensing Enables Better System Performance and Increased Efficiency
Sensor ICs are used extensively in electric vehicles, data centers, electricity meters, robotics, and advanced driver-assistance systems. Sensors allow these systems to react to the world around them quickly and reliably based on parameters ranging from current to proximity.
View the white paperOpens in a new window.
4 Key Current-Sensing Design Trends that are Powering Electrification

Few of the innovations you hear about in solar power arrays, electric-vehicle (EV) charging stations, or robotics would be possible if current-sensing technology was not reliable, accurate, and easy to implement.


View the blogOpens in a new window.
How Accurate Sensing Enables Better System Performance and Increased Efficiency
Sensor ICs are used extensively in electric vehicles, data centers, electricity meters, robotics, and advanced driver-assistance systems. Sensors allow these systems to react to the world around them quickly and reliably based on parameters ranging from current to proximity.
View the white paperOpens in a new window.
Why accurate and reliable high-voltage sensing is critical to the future of electrification
Technology that measures temperature, current, and voltage can speed the transition from fossil fuels to renewable energy sources. Improved sensing helps high-voltage designers better meet consumer needs and deliver systems that meet expectations for performance and efficiency.
View the blogOpens in a new window.
How Accurate Sensing Enables Better System Performance and Increased Efficiency
Sensor ICs are used extensively in electric vehicles, data centers, electricity meters, robotics, and advanced driver-assistance systems. Sensors allow these systems to react to the world around them quickly and reliably based on parameters ranging from current to proximity.
View the white paperOpens in a new window.
Why accurate and reliable high-voltage sensing is critical to the future of electrification
Technology that measures temperature, current, and voltage can speed the transition from fossil fuels to renewable energy sources. Improved sensing helps high-voltage designers better meet consumer needs and deliver systems that meet expectations for performance and efficiency.
View the blogOpens in a new window.

An Engineer’s Guide to Current Sensing

 

A thorough understanding of the current-sensing design process can help you choose optimal devices for designing an accurate measurement circuit for cost-optimized applications that align best with your system’s requirements.
 

Read the e-bookOpens in a new window.
Why accurate and reliable high-voltage sensing is critical to the future of electrification
Technology that measures temperature, current, and voltage can speed the transition from fossil fuels to renewable energy sources. Improved sensing helps high-voltage designers better meet consumer needs and deliver systems that meet expectations for performance and efficiency.
View the blogOpens in a new window.

An Engineer’s Guide to Current Sensing

 

A thorough understanding of the current-sensing design process can help you choose optimal devices for designing an accurate measurement circuit for cost-optimized applications that align best with your system’s requirements.
 

Read the e-bookOpens in a new window.
4 Key Current-Sensing Design Trends that are Powering Electrification

Few of the innovations you hear about in solar power arrays, electric-vehicle (EV) charging stations, or robotics would be possible if current-sensing technology was not reliable, accurate, and easy to implement.


View the blogOpens in a new window.